Crispy Air Fryer Sausage Rolls: The Ultimate Easy Appetizer & Meal Idea
Get ready to revolutionize your snack and appetizer game with these incredibly easy Air Fryer Sausage Rolls! In less than 15 minutes, you can transform a few simple ingredients into a golden, flaky, and utterly delicious treat that’s perfect for any occasion. Whether you’re hosting a party, need a quick breakfast on the go, or a savory midday snack, these sausage rolls are a guaranteed crowd-pleaser.
Using the air fryer ensures that the puff pastry achieves a beautiful golden crispness without excessive oil, making them a healthier and much faster alternative to traditional oven-baked versions. Forget long preheating times and soggy bottoms; the air fryer delivers perfection every time. Let’s dive into how you can whip up these irresistible bites with minimal effort.

Making delicious sausage rolls has never been simpler, thanks to the efficiency of the air fryer. This recipe requires just a handful of ingredients, many of which you likely already have on hand, making it a perfect last-minute solution for unexpected guests or sudden cravings. If you’re looking for quick and easy appetizers, these sausage rolls definitely belong at the top of your list. They’re right up there with my other favorite air fryer appetizers like Air Fryer Jalapeño Poppers, Air Fryer Potato Skins, and Air Fryer Bacon Wrapped Shrimp.
Why the Air Fryer is Perfect for Sausage Rolls
The air fryer truly shines when it comes to cooking puff pastry. Its circulating hot air creates an incredibly crispy, golden-brown exterior that’s hard to achieve so quickly in a traditional oven. This method also minimizes the need for excess oil, resulting in a less greasy, more enjoyable bite. Plus, the compact cooking space means faster preheating and cooking times, getting those delicious sausage rolls into your hands in a flash.
The consistent heat distribution ensures that your sausage rolls cook evenly, preventing burnt edges or undercooked centers. You’ll be amazed at how effortlessly you can achieve bakery-quality results right in your own kitchen.
Essential Ingredients for Air Fryer Sausage Rolls
One of the best things about this recipe is its simplicity. You only need a few core ingredients to create these mouth-watering sausage rolls. Here’s what you’ll need, along with some tips for choosing the best options:
- Puff Pastry (Frozen): This is the foundation of our rolls! Frozen puff pastry sheets are incredibly convenient and thaw relatively quickly. Look for brands that offer good quality and flakiness. Two sheets usually yield a good number of rolls.
- Sausage Links (Pre-cooked, Refrigerated): For ultimate ease and speed, pre-cooked sausage links are a game-changer. I personally love using Jimmie Dean refrigerated sausage links for their consistent flavor and texture. However, feel free to use your favorite brand or even a different type of pre-cooked sausage, like chicken or turkey sausage for a lighter option. If you prefer to use raw sausage, ensure it’s fully cooked before wrapping it in pastry.
- Chopped Red Onion: Red onion adds a fantastic, slightly sweet and savory crunch that complements the sausage perfectly. Finely chop it to ensure it blends well and cooks nicely within the pastry. If you’re not a fan of red onion, yellow or white onion can also work.
- Egg (Whisked): An egg wash is crucial for achieving that beautiful golden-brown, shiny crust on your puff pastry. It also helps to seal the edges of the pastry. One whole egg, whisked, is usually sufficient.
- Olive Oil Spray (Optional, for Basket): While not strictly an ingredient for the rolls themselves, a light spray of olive oil on your air fryer basket can help prevent sticking. Alternatively, for even easier cleanup, you can use parchment paper liners. I highly recommend parchment paper for its non-stick properties and how much simpler it makes the post-cooking cleanup.

How to Make Air Fryer Sausage Rolls: Step-by-Step Guide
Creating these delightful sausage rolls is a breeze. Follow these simple steps for perfectly crispy and flavorful results every time:
- Prepare the Puff Pastry: Remove your frozen puff pastry sheets from the freezer and allow them to thaw at room temperature for 30-40 minutes. This is a crucial step to ensure the pastry is pliable enough to roll without cracking, but still cool enough to handle easily.
- Prepare the Egg Wash: While the pastry thaws, crack an egg into a small bowl and whisk it thoroughly. This will be used to seal the pastry and give it a beautiful golden finish.
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Assemble the Rolls: Lay out a thawed puff pastry sheet on a lightly floured surface. Place a pre-cooked sausage link near one edge of the pastry. Sprinkle a generous amount of chopped red onion pieces alongside the sausage.
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Roll and Seal: Carefully roll the puff pastry around the sausage and onion. Once rolled, use your fingers or a fork to firmly seal the edges of the pastry. Then, brush the entire surface of the rolled pastry with the prepared egg wash. This not only creates a beautiful shine but also helps the pastry cook evenly.
- Prepare Remaining Rolls: Repeat the rolling, sealing, and egg-washing process for all remaining sausage links and puff pastry sheets.
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Load the Air Fryer: Preheat your air fryer to 370 degrees Fahrenheit (188°C). Once preheated, carefully place the assembled sausage rolls into the basket of the air fryer in a single layer. It’s crucial to leave adequate space between each roll to allow for proper air circulation, which is key for crispy pastry. You may need to cook them in batches.
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Air Fry to Perfection: Air fry the sausage rolls at 370 degrees Fahrenheit (188°C) for 12-15 minutes, or until the pastry is puffed up and beautifully golden brown. For even cooking and crispiness, remember to flip the pastries halfway through the cooking process.
- Serve: Carefully remove the hot sausage rolls from the air fryer. Let them cool slightly before serving with your favorite dipping sauce. Ketchup, mustard, or a sweet chili sauce all make excellent companions!
NOTE: I make this recipe in my Cosori 5.8 qt. air fryer or 6.8 quart air fryer. Depending on your air fryer’s size and wattage, cooking time may need to be adjusted by 1-2 minutes. Always monitor your food closely during the final minutes of cooking to ensure it’s perfectly done without burning.

Tips for Perfect Air Fryer Sausage Rolls
To ensure your sausage rolls come out perfectly crispy and delicious every time, keep these tips in mind:
- Don’t Overcrowd the Basket: Air circulation is crucial for even cooking and crispiness. Cook your sausage rolls in a single layer with space between them. If your air fryer is small, work in batches.
- Thawing Puff Pastry: The 30-40 minute thaw time is a guideline. If your kitchen is cooler, it might take a bit longer. The pastry should be flexible but still cold when you work with it. If it gets too warm, it becomes sticky and difficult to handle.
- Sealing the Edges: Pressing firmly along the edges of the pastry with your fingers or a fork ensures the filling stays inside and the roll maintains its shape during cooking.
- Egg Wash Benefits: The egg wash not only provides that beautiful golden color but also adds a subtle sheen and helps in creating a crispier crust.
- Adjusting Cook Time: Air fryers vary. The first time you make these, keep a close eye on them during the last few minutes. Once you know your air fryer’s quirks, you can set it and forget it!
Variations and Serving Suggestions
While these sausage rolls are fantastic as is, don’t hesitate to get creative with additions and serving ideas:
- Spice It Up: For a kick, mix in finely diced jalapeños, a pinch of red pepper flakes, or a dash of hot sauce with the onions.
- Add Cheese: A sprinkle of shredded cheddar or mozzarella inside the roll with the sausage and onion can add an extra layer of flavor and melty goodness.
- Herbs and Spices: Incorporate fresh chopped herbs like chives or parsley, or dried spices like garlic powder, smoked paprika, or a touch of sage for a more traditional British sausage roll flavor.
- Breakfast Power-Up: For a heartier breakfast option, consider adding a thin layer of scrambled egg or a slice of cheese with the sausage before rolling.
- Dipping Sauces: Serve with a variety of dipping sauces beyond ketchup and mustard. A tangy BBQ sauce, a creamy ranch, a sweet and sour sauce, or even a homemade aioli would be excellent.
- Meal Prep Friendly: These make an excellent grab-and-go breakfast or lunch. Prepare a batch on the weekend for quick meals throughout the week.
Frequently Asked Questions About Air Fryer Sausage Rolls
What can I add to the sausage rolls for additional flavor?
The possibilities are endless! Beyond our basic recipe, consider adding finely chopped scrambled eggs for a breakfast-style roll, thinly sliced green onions for a milder onion flavor, or diced jalapeños for a spicy kick. A sprinkle of your favorite cheese, like cheddar or Parmesan, also works wonderfully to boost the savory profile.
How long does it take to thaw puff pastry?
Typically, a sheet of frozen puff pastry will thaw at room temperature in about 30-40 minutes. The ideal consistency is pliable enough to roll and shape without tearing, but still cool to the touch. If it thaws too much, it can become sticky and difficult to work with, so keep an eye on it.
What type of precooked sausage should I use for sausage rolls?
I highly recommend using refrigerated pre-cooked sausage links, such as the Jimmie Dean brand, for their convenience and consistent quality. However, any favorite brand of pre-cooked breakfast sausage links will work perfectly. If you opt for raw sausage, ensure it is fully cooked and crumbled before incorporating it into the pastry, or choose a thinner link that will cook through thoroughly in the air fryer.
Can I make these sausage rolls ahead of time?
Absolutely! You can assemble the sausage rolls, brush them with egg wash, and then refrigerate them on a baking sheet covered with plastic wrap for up to 24 hours before air frying. This makes them perfect for entertaining or busy mornings. Just add a few extra minutes to the air frying time if cooking from cold.
How do I store and reheat leftover Air Fryer Sausage Rolls?
Store any leftover sausage rolls in an airtight container in the refrigerator for up to 3-4 days. To reheat, the air fryer is your best friend! Place them back in the air fryer basket at 350°F (175°C) for 3-5 minutes, or until heated through and crispy again. The oven can also be used, but avoid the microwave as it will make the pastry soggy.
Conclusion: Quick, Delicious, and Effortless!
I truly love this easy recipe for sausage rolls in the air fryer. It really only takes minutes to prepare and cook, offering a perfect blend of convenience and deliciousness. Whether it’s for a quick, hearty breakfast that’s great to grab and go in the mornings, a party appetizer, or a simple savory snack, these air fryer sausage rolls deliver on all fronts. Give them a try and discover your new favorite way to enjoy flaky pastry and savory sausage!
MORE AIR FRYER RECIPES YOU’LL LOVE:
- Air Fryer Sausage Links
- Air Fryer Cinnamon Rolls
- Air Fryer Biscuit Bombs
- Air Fryer Breakfast Bowl
- Air Fryer Breakfast Sandwich
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Air Fryer Sausage Rolls
Rate
Equipment
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1 Air Fryer
Ingredients
- 6 sausage links, pre cooked
- 6 puff pastry sheets
- 3 Tablespoons onion, chopped, red
- 1 egg, beaten
Instructions
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Remove the puff pastry from the freezer and allow it to thaw at room temperature for 30-40 minutes.
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In a small bowl, add the egg and whisk.
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Take a sausage link and add it to a puff pastry sheet with some chopped onion pieces. Roll the puff pastry around the sausage and onion, seal the edges, and then brush with the egg.
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Repeat the step for the remaining sausage rolls.
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Place the sausage rolls into the basket of the air fryer in a single layer. Make sure to leave space between the sausage rolls.
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Air fry the sausage rolls at 370 degrees Fahrenheit for 12-15 minutes, or until the pastry is golden brown. Flip the pastries halfway through the cooking process.
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Carefully remove the sausage rolls from the air fryer and serve alone or with your favorite dipping sauce if desired.
Notes
Consider adding additional items to the sausage rolls like scrambled eggs, green onions, or spice things up with diced jalapenos.
Nutrition
Nutrition information is automatically calculated, so should only be used as an approximation.
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